Plastic pelletizing is a process that converts scrap plastic material back into usable, clean raw materials for manufacturing. In turn, this allows for closed-loop recycling and less waste at the manufacturing plant. There are a number of benefits to using this method for repurposed plastic, but the biggest is that it greatly reduces the amount of waste material otherwise produced. This waste would normally end up in the dump, where it could never be repurposed, but by creating this pelletized material, manufacturers can use it for a variety of applications.
The most common way to make these pellets is by a plastic pelletizing machine. There are several types of machines available that vary in their function and capabilities, so it is important to know what each one offers before selecting the right one for your needs.
For example, a plastic pelletizer can include a screw extruder that has a degassing system for reducing bubbles and gasses in the feed, which results in higher quality and consistency in the finished product. Another type of machine is an underwater pelletizer that uses a compounded polymer to form pellets while it is submerged in water. This produces a more consistent pellet and is capable of producing very fine micropellets from dry, brittle, or difficult-to-process compounds.
A water ring pelletizer is also an alternative to traditional plastic pelletizing systems. It uses a circular die and a coolant to create the pellets, which are then cut by the water ring to give them their final shape. It can produce a large number of pellets at once and is suitable for production lines with high throughputs.
In addition to pelletizing and cooling, the plastic pelletizer can also have a drying system that helps to remove moisture from the finished product. This can prevent degradation and other issues that may occur during the manufacturing process. It can also have a blowing system that adds air to the pellets, which helps them to expand and become more usable in blown film or pipe extrusion processes.
A plastic recycling pelletizing line is an ideal solution for businesses that want to make use of post industrial waste materials in their production processes. It can be used in a variety of industries, including petrochemical, pharmaceutical, building materials, food and mining and metallurgy. These machines are designed to recycle a wide range of materials, and they can be customized to suit specific requirements. Genius has a number of different models to choose from, and their technicians are able to help with the selection of a machine that will best suit your company’s needs. The company also has a video conference system that can be used during the installation process, which is beneficial for customers who cannot travel to have their machines installed. This can save time and money, while still allowing them to receive the quality of service they deserve. plastic pelletizing machine